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Tubes: The Old Verses the New

  1. HomeKnowledge BaseTubes: The Old Verses the New

Tubes: The Old Verses the New

by Phil Taylor

…Or, to put it another way, “Tubes: The West Verses the East”, because that’s really what we’re talking about here—American and Russian tubes. We’re going to take a look at tube manufacturing in America during the 1960s and compare the quality of vintage tubes from this era with their modern counterparts made in Russia today. And, we’ll explore how materials and construction affect the electrical characteristics of the various 9-pin tube types, then use our understanding to show how the tone of guitar amps—and tube effects pedals—can be fine-tuned to unlock their sonic potential.

None of the great western tube manufacturers—RCA, Sylvania, General Electric, Philips/Mullard, Tesla, and Telefunken—make tubes anymore. They ceased operations long ago, in a time when guitarists strutted the stage in gaudy “spandex” pants, permed their hair and recorded their demos on Fostex four-track cassette recorders—the ’80s. Fast forward to today, and there are just two tube manufacturers that make 9-pin miniature tubes for guitar amps; these tubes either originate from Saratov in Russia (manufactured by Expopul and rebranded as “Sovtek”, “Electro-Harmonix”, “Mullard”, or “Tung-Sol”) or Čadca, Slovakia (manufactured by JJ Electronic).

Despite there being a ready supply of brand new tubes there are many guitarists who revere the tone of vintage glass. They’ll pay top dollar for old tubes made by RCA, Sylvania and the other once great American tube manufacturers. Why? Because those big companies had big reputations. Their tubes are the stuff of legend—and they’re in great demand. Year after year stocks of genuine unused vintage tubes dwindle and prices spiral ever upwards. But are old tubes worth the coin? I mean, are they really any better than the tubes coming out of factories in Russia and Slovakia today?

Vacuum tube chess set
Old tubes verses new tubes is really a case of Soviet tubes verses American tubes. [Photo shows a custom tube chess set made by Paul Fryer in 2009]

Well, there’s a story to be told—and it’s a good one. It’s a tale of how tube quality is intertwined with the space race, atomic power and colossal super computers; the stuff of science fiction, impossibilities that became reality. And it’s about the Cold War too, but most of all, it’s about how reaching for the moon and the stars elevated tube quality to stratospheric new heights…

The Space Race

sputnik_320px
The ‘Space race’ began when the Soviet Union launched the world’s first artifical satellite, ‘Sputnik’ on October 4th 1957.

Soviet (Russian or Chinese) tubes were often copies of western tubes—not clones or exact replicas. They were manufactured to be “analogues”, to perform a similar duty to their American counterparts in an electronic circuit. And that’s about as far as any resemblance went. For example, the Russian Voskhod “6N2P” is the equivalent of the American miniature “12AX7“, and the Moscow Electric Lamp Plant (MELZ) “6N16B” is the equivalent of the subminiature “6111“. The metallurgy, chemistry, construction and physical geometry of the electrodes within the tube are different. Not only that, the pinouts of the Russian analogues are different too, as is the case with the 6N16B.  The pins for the two gain sections within the glass envelope of a 6111 are mirrored (it has mirror symmetry), whereas the 6N16B has rotational symmetry. This odd pinout ensures it’s a real pain in the ass to wire up correctly—the polarity of this tube is not obvious, at all.

The 6N16B is a beautiful example of Soviet engineering, however it’s inferior to the Sylvania 6111 in some aspects. Firstly, its microphony is significantly higher. This is because the 6N16B only has a single getter mount, whereas the 6111 has two. The two mounts form a “U” frame which act as a brace to improve the rigidity of the “cage” housing the electrodes. This improves immunity to external vibration pick up.

Secondly, the 6111’s cathode coating is a more efficient emitter of electrons than the 6N16B. The benefits of this need no explanation: tubes rely on electron emission to function. These two factors play a vital role in determining the noise performance and (long-term) reliability of the tube.

The materials and construction of American tubes made them superior to their Russian analogues, which gave the US a technological edge over the Soviet Union (USSR) in the 1960s. This edge was sharpened by “Cold War” competition between the two nations as each attempted to assert their supremacy in space. A “space race” began in 1957 after Russia launched a tiny artificial satellite they christened Sputnik (meaning traveling companion) into Earth orbit. Then, to add insult to injury, they launched cosmonaut Yuri Gagarin into space in 1961.

This was a wake-up call for the Yanks. It dawned on them that they were no longer at the technological top of the pyramid. America decided enough was enough and initiated an unprecedented space program, to beat Russia in space.

1sh24b_pentode_sputnik_320px
1SH24B pentodes used in Sputnik’s transmitter circuitry.

This race for supremacy in space drove technological advances in tube manufacture, just as WW2 did a few years earlier. The US invested heavily in the development of “ruggedized” miniature tubes for military communications, subminiature tubes for proximity fuses and guided missiles, long-life tubes for computers, and even radiation hardened tubes for atomic powered B-52 bombers and colossal nuclear powered rockets capable of reaching Mars.

So, although the USSR was quick off the mark into space, America rapidly caught up, zoomed by, and landed the first man on the moon in 1969. Was it the climate of western democracy, capitalism, perhaps the power of propaganda, a.k.a. television, that motivated the US to overtake their comrades in the east?—who knows… Whatever the reason, American vacuum tubes, like their space program, thrust on to reach dizzying new technological heights.

What is a N.O.S. Tube?

New Old StockAlthough vacuum tube production in the west ceased sometime ago, billions of tubes were manufactured whilst the industry was at its zenith. A small percentage of this staggering quantity of tubes still survive to this day, unused and in their original boxes. These vintage tubes might be old but they’ve never been used, so they’re often referred to as “New Old Stock” or “N.O.S.” tubes. A few percent of billions is still a great many tubes. Even after all this time there’s still a surprising number of tubes in circulation. And there are unknown numbers of them, hidden away in the vast, gloomy recesses of military warehouses and forgotten attics, waiting to be discovered.

Stellar Quality

Bendix Aviation Corporation
Tubes for sonic, supersonic and hypersonic flight!

The space industry and the military require electronics that can operate reliably in extreme environments. This means high altitude, high temperature, high acceleration/vibration and even the vacuum of space, where high levels of radiation are present. Radiation tolerance was a high priority in the Cold War years for the American and Soviet military. They wanted electronics that could continue to operate during the gamma-ray and electromagnetic pulse released by an exploding atomic bomb. Tubes can do that. For this reason Russia continued to manufacture tubes long after the advent of the transistor. The onboard radar and navigation systems of their MiG-25 jet fighters were equipped with highly miniaturised “Nuvistor” vacuum tube electronics.

Tube reliability was a real and ongoing concern for the US military too. You may have seen the initials “JAN” stamped on Sylvania/Philips N.O.S. tubes, which is an acronym for “Joint Army Navy”. These are “ruggedized” tubes manufactured for the military. During World War II doubts had been raised regarding reliability of such an apparently fragile glass component in the field. There were concerns that electronic comms equipment thrown around in the back of a jeep hurtling along a rock-strewn dirt track might not fare too well.

To remedy this perceived “problem” with reliability the American military initiated a ruggedization program to improve tube quality. Tubes were modified and redesigned with shorter, stockier plates, additional or thicker support micas, and a complex and elaborate tube numbering system evolved along with the numerous revisions of tubes [Getting the Most Out of Vacuum Tubes by Robert B. Tomer pages 72-75]. Reliability of electronics and tubes in military and space applications was of paramount importance.

The pursuit of the indestructible reached it’s apogee with the introduction of Bendix “Red Bank” reliable electron tubes. Bendix were an American hi-tech engineering Corporation that were involved in leading-edge projects, such as the Lockheed SR-71 Blackbird fuel system, NASA’s Saturn V and Apollo program, avionics, computers, and—don’t laugh—domestic washing machines.

The Bendix Red Bank division designed and made vacuum tubes—really special vacuum tubes—for just one customer: the US military. Here’s a short list of what made them so special

  • “Nonex” (“non‐expansion”) glass envelope
  • “Micanol” base
  • Ceramic support spacers with pressed and punched eyelets
  • Additional support spacers and rods

Nonex borosilicate glass, originally developed by Corning Glass Works for use in railway lanterns and signal lights, is frequently used for high power transmitter tubes because it can withstand temperatures of 300°C. In contrast the soda-lime glass used in conventional receiving tubes will only allow operating temperatures of 180°C or so. Micanol is a mica-filled phenolic possessing excellent DC resistance and low leakage characteristics. It’s used for high-frequency applications, particularly on power tubes. It is, however, extremely difficult to work with and more expensive than Bakelite. The ceramic micas used in the Bendix tubes were about four times the thickness of conventional mica spacers and the glass envelope glass was also thicker than in a conventional tube. This, coupled with the precision punched eyelets and additional support rods, gave the cage great strength and rigidity—tough enough to withstand 500-G. All this ruggedization ensured Bendix tubes were near unbreakable—their quality was quite literally stratospheric—they were specified to operate at an altitude of up to 80,000 feet!

Ruggedized 'Bendix' vacuum tube
Close-up photo of a Bendix tube showing extra support rods and thickened ceramic support spacers reinforced with punched eyelets.
philbrick_tube_operational_amplifier_320px
Philbrick GAP/R model K3-W operational amplifier.

At this time tubes were also utilised in scientific laboratory equipment, where accuracy and precision were paramount if the experimental apparatus was to output valid data. For example, measuring physical parameters, like displacement, temperature, air pressure, brain waves and other weird and wonderful stuff, such as vacuum tube synthesisers and analogue computers. This equipment needed precision, stable, low-drift, low-noise D.C. coupled tube amplifiers to work properly.

The stringent demands of the military and scientific establishment  propelled vacuum tube quality onwards and upwards, in a relentless pursuit to build better tubes. Tube manufacturers took their mission extremely seriously. They invested, heavily, in plant and tooling to enable them to make their own alloys for use in grid wires, cathodes and other parts within their tubes.

And they installed chemical plants to synthesise high purity additives for their alloys and cathode formulas. And they collaborated closely with the military and scientific community. The technology and expertise invested in the development of the vacuum tubes during the 1960s was unprecedented. It was on a colossal scale, never seen before, and far, far beyond anything we’re capable of today.

Computer Tubes

Alloy metallurgy and chemistry was the key to improving the reliability of early digital computers. These machines contained many thousands of vacuum tubes. The main factor influencing their reliability was tube life. Now, the usable life of a tube—if everything else is done properly during manufacture—is determined by the cathode. Over time it wears out and gradually becomes less efficient. Engineers eventually figured out this was largely caused by a phenomena known as “cathode interface growth”, which occurred when the tube was operated in “cut-off”. Cathodes made from very high purity nickel alloys were less prone to this problem.

Further, the cathodes of computer tubes are physically larger than those of audio tubes. This was done to improve emissivity, that is, to make them more efficient electron emitters.

hp_5963_tube_320px
RCA 5963 computer tubes manufactured for Hewlett Packard in the 1950′s.

Cathode Size Matters

As rule of thumb, computer tubes generally, but not always, have larger cathodes than tubes specifically designed for audio use and operate at a lower maximum plate voltage. Additionally, computer tubes were manufactured using high purity metal alloys to minimise levels of silicon and other impurities, as these impurities create a layer of silicates on the cathode (“cathode interface growth”) when the tube is operated in cut-off, that is, when the grid is held negative to prevent current flow through the tube, for long periods of time, as is the case in digital logic circuits. This silicate layer increases the resistance of the cathode resulting in reduced electron emission. A larger cathode has a longer life, because emission depends on cathode surface area—if some of the area is lost to deposition it still has enough reserve capacity to continue functioning.

These improvements allowed tubes to operate at lower plate voltages, which meant they consumed less power and generated less heat. At best heat is an unwanted byproduct, wasting power and efficiency; at worst it can lead to catastrophic failure. The task of finding and replacing a faulty tube within the complex and tangled innards of these colossal machines was, to say the least, problematic, and expensive. Needless to say, failures in tube computers due to overheating were a serious issue.

An example of a computer-grade tube is the 9-pin miniature “5963“. The 5963 tube is essentially a long life “12AU7“. It has the same characteristic curve as the 12AU7 and the same gain factor too, but the maximum plate voltage is lower—typically 250VDC (but only 70VDC for the RCA 5963), whereas the “12AU7” is 300VDC. Incidentally, there’s also a type “5965” computer-grade tube too, which is very similar to the “12AV7“, and, um, kinda similar to the “12AY7“—but the 12AY7’s plate resistance is much higher. There isn’t a computer-grade equivalent for the “12AX7”, well, at least not that I’m aware of.

The 5963 can be used in some amps as a replacement for the 12AU7, as long as the maximum plate voltage isn’t exceeded [Note: Effectrode pedals operate with a plate voltage of 240VDC]. However, the long plate construction of the 5963 does mean it tends to be more microphonic than the 12AU7. Although computer tubes needed to be reliable in the long-term, there was no special requirement for them to be immune to high levels of external vibration. This is because the tube is simply operating as a switch so it’s either ‘on’ (logic ’1′) or ‘off’ (logic ’0′); so long as the external vibration doesn’t induce signals that take the tube outside of these voltage thresholds it will work as intended. This electronic robustness is one of the major reasons digital computers superseded analogue computers in the first place.

Further, these early electronic computing machines were big—I mean, really BIG!—filling an entire room. They were permanent installations that weren’t going anywhere. Consequently there was no need to for their tubes to possess especially low sensitivity to vibration. Tube manufacturers weren’t employed to waste valuable time and money developing something for the military that they didn’t want or need. The 5963, and the rest of the computer tubes, were designed to be fit for purpose; nothing more, nothing less. So buying them to use in your amp is a bit of a gamble. Some will certainly be too microphonic to use, whereas others will behave impeccably, as well as a “proper” audio tube should, but with the added benefits of long plate tone and computer-grade cathode reliability.

It seems this discussion about tube quality is drifting, slowly and reassuringly, towards more practical and interesting things: how tubes can be used to modify the sound of a guitar amplifier. So let’s dig deeper and explore the mysterious, and often misunderstood, realms of tube tone in more depth. We’ll start with preamp tubes.

Preamp Tubes

Preamp tubes are the small, 9-pin tubes inside your guitar amp. These 9-pin miniature tubes used to be referred to as “receiving” tubes, as they were originally developed for AM radio receivers and televisions back in the 1950s. Receiving tubes do the job of amplifying the tiny signal from a radio transmitter to boost its level, to make it bigger. The preamp tubes in your amp do the same thing: they amplify the electric signal generated by the pickup on your guitar.

Most guitar amps have anywhere from one to six receiving tubes depending on the number of features—channels, send-return loops, gain stages, and onboard effects, such as tremolo, vibrato and spring reverb—the amp incorporates. The V1 position, the first gain stage, is frequently cited as the critical tube to substitute in guitar amps. The reasoning behind this is that if the first gain stage is adversely noisy, that is, the tube is generating hiss, picking up electrical hum or sensitive to external vibration, then this unwanted noise will contaminate your guitar signal. At best, this can be off-putting in a gig, and, at worst, really objectionable in a studio situation. In severe cases the noise generated by the tube in the V1 position can be higher in level than the guitar signal. Such tubes might measure up when tested with a tube tester, but are unusable in a practical situation.

Characteristics of Sylvania Receiving Tubes
The 9-pin miniature tubes found in guitar amplifiers were originally called "receiving" tubes.

Shelf Life

How long do tubes last when kept in storage? Do they have sell-by date, like eggs or bread? Does the passage of time cause a degradation in their performance, even though they’re not being used? It’s a good question that I’m sure is of great concern to vintage tube enthusiasts. It’s really a question of entropy.

It’s well known that electronic components age. For instance electrolytic capacitors dry out (but not always, if they’re well sealed) and carbon composition resistors absorb moisture from the atmosphere, which results in a steady increase in their stated resistance year after year. However, there are other components, such as inductors and polyester capacitors which seem much more stable over time.

The reason some components age badly is because a detrimental change occurs within them. Fortunately tubes are very stable by nature of their design. Firstly, they operate at high temperatures. At high temperature chemical reactions speed up, so by design they have to be fabricated from chemically inert materials. Secondly, there’s no air inside a tube, which means there’s no oxygen, water vapour or other reactive gases in the envelope that can attack the metals within. And, if the pin-to-glass seals remain intact, atmospheric gases and moisture will never get into the glass envelope to breach the vacuum. This prevents any adverse chemistry which might affect the tube’s physical properties. The shelf life is therefore potentially indefinite, if the tube has been manufactured properly.

A good N.O.S. tube, such as a Mullard ECC83 can work wonders in the V1 position to ensure low microphony, hiss and hum. European tube manufacturers utilised a high grade magnesium-nickel alloy (see BS 3504:1962) to make their cathodes. Their magnesium-nickel alloy was quieter than the American cathode alloys—even better than ‘Cathaloy’ A30. These specialist alloys were developed to enhance electron emissivity and maximise the operational life of oxide-coated cathodes. This technology, coupled with Mullard’s precision-machined electrode geometry, meant that there has never been a quieter and more reliable audio tube than a Mullard ’10M Master Series’ ECC83, well, apart from the Telefunken ECC803s.

Mullard guaranteed their ’10M’ tubes for 10,000 hours. They weren’t the only manufacturer making exceptionally high quality audio tubes like this. The lifespan of RCA “Special Reds”, or Sylvania “Gold Brand” tubes, were specified in their datasheets at 10,000 hours too—and that’s a minimum figure—their usable life can far exceed this. Modern tube manufacturers don’t make such claims in their datasheets or sales blurb. Now why would that be?

Well, it’s simply this: modern manufacturers do not have the motivation or know-how to make tubes to this level of quality. Or, to put it another way, domestic consumers—that’s you, me and the amp manufacturers—want our tubes cheap. The trouble with that is: you get what you pay for. And over the decades tube producers adapted to meet the need for cheap tubes; not long-life, or high-reliability tubes. Along the way, manufacturers eventually forgot how to make a tube with a 10,000 hour cathode or a long-life rhenium-tungsten heater. They can’t make a high quality tube now, even if they wanted to—the knowledge and the machines that made those tubes is lost.

The vast sea of technical expertise and superior materials available in the 1960s were light years ahead of anything that exists today. If you could travel back in time and see it with your own eyes, you’d think you were on another planet—our engineering efforts to make tubes today are pitiful in comparison. In the light of this, what might at first seem to be a hefty price tag of, say, $100 for a Sylvania 5751 tube, doesn’t seem quite so outrageous.  Here’s a quick break down. One hundred bucks works out at one cent for each hour of use—the cost of your guitar strings, a cup of coffee or just lighting the room you’re sitting in far exceed this. So don’t be put off by investing in a good preamp tube for the V1 position on your amp.

There are other tonal benefits to be had by swapping the V1 tube out too, in guitar amps, and Effectrode pedals too. Any changes in tonal characteristics can be attributed to the following factors:

  1. Capacitance Larger plates do not always equate to greater capacitance. A quick look at the datasheets for a 1962 RCA 12AX7 and modern JJ ECC83 reveal the plate to grid capacitance for these long and short plate tubes are both exactly the same at 1.7pF. It’s more of case of computer tubes exhibiting greater capacitance than audio tubes. For example, the 12AV7 has a plate to grid capacitance of 1.9pF and a 5965 comes in at almost double the capacitance of a 12AX7 at 3.0pF. Tubes with longer plates have higher capacitance and depending on how the tube circuitry is implemented, substituting a short plate tube with a long plate type can give a gentle and welcome rounding off of the top end yielding a thicker, more bluesy sound. Technically what is happening is that the capacitance of the tube forms a low-pass filter with grid resistor in the circuit to filter out high frequencies at -6dB/octave.
  2. Gain Factor Some miniature 9-pin tubes have more gain than others. Substituting a 12AX7 for a tube with another of lower gain factor, such as a 12AY7 will lower gain in the preamp section. Again, the amount of gain reduction depends on the circuit implementation. In a typical tube preamp circuit where the plate resistor is chosen so that the 12AX7 is operating close to its full 33dB gain, a 5751 tube will reduce gain by a few dB and a 12AY7 substitution will knock about -15dB off this to open up the sweet spot for more bluesy sounds. The 12AX7 tube in the V2 position of the Effectrode ‘Blackbird’ and ‘Tube Drive’ pedals spot can be changed out for lower gain tube types to increase the amount of headroom for a bigger, bolder sound, an approach adopted by Stevie Ray Vaughan’s amp tech—he substituted the stock 12AX7 tube with a 5751 in the V2 spot on SRV’s Vibroverb and Super Reverb amps.
  3. Bias Point Biasing affects linearity and sensitivity. If you take a look at the RCA Receiving Tube Manual you’ll find biasing recommendations for the vasious 9-pin tube types. The idea is to set bias voltage of the tube with the cathode resistor to obtain maximum linearity before onset of clipping on the negative and positive signal excursions. However, guitarists are not usually seeking linearity. They want “colouration”, “texture”, “hair”, “complexity”, “richness”, in a word “distortion”—the thing they don’t want to hear is the “straight” sound of the guitar. If a 12AX7 tube is substituted with a 12AY7 then the biasing point will shift to a different point on the voltage gain curve. This not only affects the gain, but also the sensitivity of the amp. The “biting point” before the onset of “clipping” changes, and so does the “feel” and perceived experience of playing through the amp. Bias can be adjusted by either changing the resistance of the cathode resistor or the tube itself.

Modern tubes can be used for sonic experimentation too—this kind of fun isn’t the exclusive domain of those with tastes and pockets deep enough to afford old glass. In fact, tube swapping is a great deal more fun than fiddling around with the seemingly endless number of presets on the “menu” interfaces of digital gear—what a drag. Tube gear is more immediate, more tactile and real. The tubes get hot, and the vintage ones—like all vintage electronics—exude a gorgeous antique aroma. Using tube gear is an experience. Oh, and the best thing about tinkering with tubes is: the tones from the amp can be truly inspiring. For many guitarists, there’s nothing that compares.

And keep in mind, those old tubes command astronomical prices for good reason. They’re made from space-grade materials and manufactured to exacting standards; an assurance that they will exhibit superior performance in terms of reliability, longevity and noise over any modern tube. Some audiophiles would go even further, to suggest vintage tubes impart other kinds of mystical sonic goodness into the tone of an amp, but that really is a subject for another article, if I live to be old enough and wise enough to write it.

But, I will say this. There are many subtleties in human auditory perception. And there are flaws in electronic amplification systems, which are often overlooked and do have real effects on tone. For instance, the fact that all tubes, to a greater or lesser extent, are microphonic. At higher volume levels this inherent defect means that any tube will pick up ambient sound and vibration to some degree. Some of this acoustic energy gets fed back into the direct electrical signal, which adds more depth and body to the tone of the guitar. It can add sustain too; in the same way that the sound feeding back from a guitar speaker to the strings on an electric guitar does.

“5965” Tones

Swapping out one of the 12AX7 tubes in the Effectrode ‘Tube Drive‘ pedal for a computer-grade tube, such as the “5965”, will radically alter its character, in a good way! The gain of the 5965 is significantly lower than the 12AX7 and will open up the sweet-spot for mellower, more bluesy overdrive when used in the V2 position. The 5965’s large plates and the quality of the electron-emissive coating its cathode also undoubtedly plays a significant part in fattening up the tone to create a beautifully and rich overdrive. Not only will the pedal sound different, it will “feel” different.  The 12AX7 tube in the V1 position can be substituted for a 5965 too. This will lower the gain further to create a very mild overdrive like pushing an amp with a high output pickup. Be aware that V1 is the first gain stage of the Tube Drive’s pre-amplifier section so the 5965 may be excessively microphonic in this position.

This non-linear effect is one of the reasons it’s proven difficult to replicate certain aspects of the “tube sound” with analogue solid-state (transistor, op amp or FET) circuitry or various emerging digital technologies. So, a dash of microphony isn’t necessarily a bad thing at all. It will enhance your tone, and might just explain why some guitarists love the tone of long plate tubes.

Power Tubes

Philips_sylvania_6l6wgb_320px
Shhh… can you hear anything? No? That’s because Philips "6L6" tubes are astoundingly quiet.

And what about N.O.S. power, or output tubes, such as the “6V6” or “EL34“? Power tubes are bigger and shorter-lived than their miniature 9-pin siblings in the preamp section of your amp. That’s because they’re providing the muscle to push (and oftentimes, pull) all those electrons around to drive the loudspeaker. Their life is much harder than the life of a preamp tube. For this reason, they wear out more quickly, as the cathode chemistry depletes and loses its ability to emit electrons. Their lifespan is determined by the power rating and circuit topology (class B push-pull or single-ended class A) of the amp. Somewhere between 1000 to 2000 hours is a reasonable estimate. Because they have a shorter lifespan, they’re in shorter supply, and are more expensive to get hold of.

But are N.O.S. power tubes worth the expense? Well, perhaps not in a bar gig, where their tonal benefits won’t be appreciated by the audience. However, they’re definitely worth using in a recording situation, where you want to capture a snapshot of your finest performance, and tone. Here, you strive to get as close to your idea of tone nirvana as you can. And in practice, the price of a few N.O.S. tubes really is nothing, compared to the cost of studio hire, travel expenses, production and marketing costs… and beer.

But do power tubes really have that much effect on sound quality? After all, they’re a fair way downstream from that critical first, V1 gain stage. Well, again, when using good quality N.O.S. tubes, you are investing in reliability, endurance and better sound quality. I recall being pleasantly surprised and impressed to hear an obvious reduction in noise and hiss after replacing a (brand new) quartet of EHX/Sovtek 6L6 tetrodes in a Fender ‘Twin Reverb’ amplifier with a set of Philips 6L6WGBs. These superb tubes were recommended and supplied to me by a chap called Jim Fish. Jim was the proprietor of Wilson Valves, a small tube vendor in Huddersfield. He retired many years ago now. He really did know his stuff and I trusted him implicitly when it came to tubes. Tube vendors like that are few and far between these days…

Back to the Future

Time has moved on. In today’s world there are no demands from the military or science for high quality tubes. Even if there were, the industrial infrastructure and expertise no longer exists to make them; the engineers, chemists, physicists, metallurgists and skilled workers are gone, just a memory; perhaps not even that. Tube manufacturers no longer jointly engage in serious research to refine and improve thermionic technology, and there are no opportunities to take an apprenticeship with Mullard to study “Applied Thermionic Emission” at night school—those days are gone [Damn, another missed opportunity!].

Tube quality today is primarily dictated by cost—tube amplifier manufacturers will only pay so much for their tubes. The only criterion that concerns them is that their amps are working when the customer receives them. Pretty far removed from testing a tube to see if it can withstand neutron or gamma-ray bombardment from an atomic explosion, eh? And modern manufacturers do not specify in their technical datasheets what level of vibration or temperature extremes their tubes can tolerate, or the expected life of their cathode coatings either. There’s no need, since their tubes are guaranteed for 90 days.

They are what they are—modern tubes are made for today’s guitar and hi-fi industry. To this end they serve their purpose… adequately. But make no mistake: they are not made from the finest materials. And they’re not manufactured to the high standards that tubes were when the industry was at its zenith. If they were, manufacturers would tell you about it in their datasheets and marketing info, wouldn’t they?

You might argue that the guitar amp market is a domestic market, not outer space or a war zone. Is stellar quality really that important? Well, if a tube fails in your amp at home, then it’s no big deal. But what if it fails while you’re playing live at the Royal Albert Hall or at Pompeii? In front of an audience? A once in a lifetime experience? I’m sure there are many musicians who would regard a concert, a pub gig, playing, a wedding or any live performance to be a “mission critical application”.

Re-branding, Reissues and Replicas

realistic_matsushita_12ax7_320px
Rebranding is no new thing. Here we see a 1970s Japanese Matsushita (now Panasonic) 12AX7 tube made with Mullard tooling and rebranded ‘Realistic’ by RadioShack, a division of Tandy Corporation. Confused? Me too!

So today, in the absence of any serious engineering, we have gimmicks and gizmos galore. Any new “developments” in tube technology are essentially just marketeering tricks, like cryo-treatment, for example; or matched tubes, tube-dampers, gold-plated pins, solid-state tubes, re-branding, reissues and replicas. None of these things offer guitar players any tangible tone benefits.

Re-branding is typically employed by companies seeking to move their brand upmarket or to distance it from past negative connotations. This kind of shenanigans is no new thing: it’s been around since before tubes were invented; before men travelled the Wild West in covered wagons peddling their special brand of cure-all bottled tonics; and surely long before that too. However, rebranding is not the worst of it—far worse are fakes and reissues.

There are so-called “reissues” of Mullard and Tung-Sol miniature tube types, such as the ECC83 and ECC82, on the market. I never dreamed I’d see a “Mullard” logo and “Made in Russia” printed on the side of a tube, but here we are. And there are even replicas of output tubes too, for instance the EL34 and 6550. Needless to say, these tubes have no kinship or any connection whatsoever with the great tube manufacturing company printed on their glass.

Further inspection reveals that little effort has been made to replicate the internal construction. The plate, cathode, grid bear no resemblance to the original—and even the micas aren’t right. And the sonic performance of these reissue tubes differs markedly from the real thing too—not surprising, since their Russian cathode coatings and alloy compositions are not those used by Mullard at their Blackburn factory in Lancashire, Great Britain back in the 1960s. Describing these tubes as “reissues” is stretching the use of the English language, to say the least.

That said, the fact that there are companies making tubes today is nothing short of miraculous. The size of the vacuum tube market today, compared to what was happening in the 1960s, is as a pond to the vast blue sea. It’s only the demand for domestic audio amplifiers that’s kept the tube industry alive. It would have surely been swept out of existence decades ago if it had not been for JJ and EHX. They at least kept the dream of vacuum tube manufacturing alive and that cannot have been easy in a world where the wheels of the tube industry had ground to a halt. We should applaud them for that.

And just one more thing. There are a few dodgy dealers out there having a go at reprinting the lettering on tubes too. They’re passing off old tubes pulled from working equipment as genuine NOS. Their tubes might seem to measure up on a tube tester, but they’ve actually got many miles on the clock—so keep an eye out for that too, because they’ve become pretty damn good at it. I’ve spotted traces of the old green lettering on Sylvania 5814 tubes that had been reprinted in yellow. These people are fraudsters making fakes. From the Cambridge Dictionary:

fake: an object that is made to look real or valuable in order to deceive people.

There are no two ways about it: these activities are tube forgery.

The Last Word…

…In tone. Vintage tubes might just be the last word in tone, but there are pitfalls to avoid. In fact it’s more like a minefield; and working out how to navigate this minefield is complicated. Very complicated. Here’s an example: I don’t dabble with domestic-grade tubes. I steer clear of Philips/Sylvania “yellow-print” and “red-print” domestic tubes and only buy their “green-print” mil-spec tubes—but not their “blue-print” mil-spec tubes. Sylvania’s mil-spec tubes are better designed and put together than their domestic equivalents, however end of production “blue-print” mil-spec tubes exhibit higher microphony and noise than their earlier “green-print” tubes. See, I told you it was complicated.

And, that’s just one, very specific example. I don’t know it all—not anywhere near.  And even if I did, it would not make a gripping read. Trust me. All I can say is this. Play it safe, and stick with reputable names, such as Philips/Mullard or Sylvania/GE/RCA. Even these guys produced bad tubes on occasion, but the odds are in your favour, if you stay with them.

tung_sol_12ax7_320px
A pair of Tung-Sol 12AX7s manufactured in the 1940′s and supplied to the US military.

The point is: Manufacturers frequently didn’t put their tubes together as well as they could. That’s because a lot of the assembly was done by hand and, despite best efforts, human error inevitably crept in. They’d be problems with poor spot-welds, alloy purity, adsorbed gases in the glass, contamination, bad glass-to-pin seals, sloppy “cage” assembly, human error, bad operators, Friday afternoon jobs and end of the line tubes. There were many, many things that can go awry during manufacture. So be sensible and purchase your tubes from a reputable vendor who tests and guarantees them—if you can find one, and avoid last buy tubes. Buyer beware!

That said, it’s fun to have the occasional flutter at auctions. And it’s worth keeping an eye on bric-a-brac stores and radio rallies too. You might catch a glimpse of a couple of Mullard Blackburn ECC83s still in their original boxes amongst all the other electronic junk in a display cabinet; not knowing their true value, whoever’s manning the till that day might let you have them for a couple of dollars. Or, you might bag a couple of antique Ken-Rad 6V6 tubes made in 1942 from an online auction, for a fraction of the cost of a new 6V6. I know I always say this: But there are still good deals to be had—on the lesser known types, like the 5963 and 5965—occasionally—well okay, rarely.

The problem today is: everyone knows the going rate for everything, including tubes. A bargain is a rare thing. This is why many players all too easily talk themselves out of experimenting with N.O.S. tubes. They imagine they can’t afford them, or fear they might get lumbered with a duffer. I get this. A new JJ or EHX 12AX7 sells for just $20 to $25, whereas an old RCA or Sylvania 12AX7 goes for $50 to $100; sometimes a great deal more for rarer, older tubes, such as these antique Tung-Sol 12AX7s [pictured above] valued at $200 each. You might end up being lumbered with a dud; it’s possible; I’ve bought a few in my time. But on the other hand, a vintage tube might just open the door, allowing you to discover that new sonic territory you’ve been looking for. That has to be worth taking a chance on; surely?

Brent Jessee of Recording & Supply, Inc has thoroughly catalogued and described many of the widely used N.O.S. preamp tube types and these can be found on the following pages 12AX7, 12AU7 and 12AT7.

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The entire effectrode.com website is copyright © 1963-2024 by EFFECTRODE THERMIONIC. All Rights Reserved. No part of this website may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, electrostatic, magnetic tape, mechanical, photocopying, recording or otherwise, without prior permission in writing of the author.

In This Section

  • Black Plate Tubes
  • Chemical Highlights of Tube Manufacturing
  • Cryogenic Treatment of Tubes: An Engineer’s Perspective
  • Developments in Trustworthy-Valve Techniques
  • Evolution of the Tube
  • Foil Those Tube Forgers
  • Microphonics
  • Mullard ECC83 (12AX7) Reissue vs Original – A Physical Comparison
  • Mullard ECC83 (12AX7) Reissue vs Original: An Electrical Comparison
  • Noise
  • Oxide Cathode Life: Investigations into the Causes of Loss of Emission
  • Secrets of the Tube Alchemists
  • Signal Tubes
  • Speed, Efficiency & Perfection – Aims That Have Built a Mammoth Factory in 16 Years
  • Subminiature Tubes: The Future of Audio!
  • That’s a Sylvania tube, the print is green, no, it’s blue
  • The ‘Magic Eye’
  • The ’12AT7′ Tube
  • The ’12AU7′ Tube
  • The ’12AX7′ Tube
  • The 12AX7 Tube: The Cornerstone of Guitar Tone
  • The 6SN7GT: The Best General-Purpose Dual Triode?
  • The Accurate BSPICE Tube Models
  • The Cool Sound of Tubes
  • The Inner Workings of Vacuum Tube Buffers
  • The Tube Family Tree – Part 1
  • The Tube Family Tree – Part 2
  • The Tube Family Tree – Part 3
  • Tube Vendors
  • Tubes: The Old Verses the New
  • Vacuum Tubes and Transistors Compared
  • Valve Microphony Part 1: Production of Microphony and Methods of Investigation
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